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In an effort to improve our capabilities and expand our domestic operations, Outdoor Cap re-vamped our 7-Day custom program to include domestically produced embroidered and sublimated fabric cap patches in October 2018.
“Patch caps have become highly sought-after headwear and the addition of this program will fuel both our growth and our goal to lead the industry as The Headwear Experts,” says Jim Haworth, President and CEO of Outdoor Cap. “It is always important to try new things as we are looking for ways to satisfy our customer’s needs and gain market share!”
Customers may choose from the following patch shapes in a variety of sizes: circle, oval, square, rectangle, diamond, hex, buckle, badge, and flag.
Embroidered fabric patch backgrounds come in 12 colors including two licensed camouflage patterns. All fabric patches are available in either a satin stitch edge or a merrowed edge. There are 12 thread colors to choose from for merrow edge patches.
Merrow refers to a three-thread overlock stich popularized by the Merrow Machine Company. This creates a quick, finished edge quickly while preventing fraying and unraveling on the edge of the patch.
Our patches are 100% genuine leather available in Chocolate or Tan colors. Each patch has an etched design and is hand stitched on the cap in-house at our Bentonville, Arkansas facility.
All patches are places on the front center location of the cap. Additional embroidery can be placed according to the Domestic Custom program details.
Minimum Order Quantity
- 48 pieces (same patch, same cap style)
- May split cap colors 24/24 is using same patch & style
- May order additional patches to accompany an order
- Additional patches must be the same as applied to cap order
Lead Times
- Virtuals: Next business day
- Creative Patch Design Services: Up to 3 business days
- Main Production: 7 business days after approval & receipt of PO
File Format
- Vector Art Preferred in the following files
- .ai
- .eps
- .svg
- .jpeg (at least 300dpi)
- Non-vector art incurs a $30.00 charge and requires additional lead time to receive virtuals, excluding .jpeg for sublimation
You can contact Outdoor Cap by email at custom@outdoorcap.com or by phone at 888.639.4953.
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About Outdoor Cap Company, Inc.
Outdoor Cap Company, Inc. has serviced the needs of the headwear industry for over 40 years. Established in 1977, we have grown to over 400 employees. We service 14,000 customers across multiple channels in the Team, Promotional Products, and the Hunting & Fishing retail markets. We have established ourselves as one of the largest and most respected headwear suppliers in the United States by combining work ethic and integrity with innovative resources and processes. We strive to offer exceptional customer service throughout every step of the buying process. With our extended license holdings, we are capable of selling and distributing headwear for over 100 brands. Additionally, we have developed several brands specific to Outdoor Cap in order to better serve our customers. Our corporate offices are based in Bentonville, Arkansas. We also have 3 distribution centers located in Arkansas, California, and Texas.
